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Water Purification System

Air Shower
All Shun Chieh soft gelatin capsule production machinery are imported from the world’s number one soft gel capsule manufacturer, Italy Pharmagel. Our soft capsule production line is capable of manufacturing capsules containing 250mg-1300mg of contents. Our facilities are constructed to conform exactly to the original manufacturer’s requirements for air flow and other criteria. Shun Chieh currently has molds available for cosmetic products, spherical products and edible products in dozens of variations. Typical outputs (per hour) for varied formations are:
‧OBLONG(strip) – 23,100 soft capsules
‧OVAL (elliptical) – 56,160 soft capsules & 69,600 soft capsules
‧ROUND – 26,880 soft capsules

Gel capsule cooker

Gel capsule production line

Training with Pharmagel technician

Gel capsule matrix

Dryer

Drying room

Finished soft gelatin capsules
     

Cleanroom central hallway

Air conditioning system

Air conditioning system

Temperature and humidity control
Shun Chieh employs the number one sterilization method in the world: the Swedish AFALAVA HTST (High Temperature Short Time) pre-sterilization. This method is very different from traditional post sterilization production lines. Pre-sterilization prevents the functional ingredients of finished products from being influenced by prolonged sterilization. This fluid production line ensures product safety with GMP compliance through the whole plant, and streamlined operations of our 3-in-1 rotary bottle filling machine (bottle rinsing, filling, capping). The labeling machine applies labels quickly and accurately. The bottle cap disinfecting machine finalizes the process and delivers even higher product safety.

Disinfection

Liquid filling machine

Horizontal labeling machine

Conveyor

Finished product
Shun Chieh employs four capsule filling lines. We use automatic and semi-automatic systems capable of filling #00, #0, #1, #2, and #3 capsules. We offer a custom color pallet and capsule printing, as well as vegetarian, non-gelatin capsules.

Automatic gel capsule
filling machine
 
Semi-automatic capsule
filling machine

Finished capsules
Shun Chieh produces sachets on eight sachet packing machines. Our sachet packaging line combines the best domestically produced and imported machines. Products are categorized according to different characteristics of the finished product such as convenience (easy to carry), taste, feel, and consumer age, for example. All products can be packaged in sachets, and we are capable of delivering products in sachets that are considered less mobile or contain high dust content. We also provide multiple packaging options such as 3-side-sealed, 4-side-sealed and back-sealed packages.

Bossar automatic filling/
packaging machine

Filling system

Back sealing machine
 
Vertical filling machine

Finished sachets

Finished sachets
 
Finished sachets
           
Granulation imparts a number of functions and advantages to the properties of powdered products. Granules do not separate and disperse like powders. Granules also exhibit improved product shelf life and mobility, and allow more accurate measures when filling. Shun Chieh mixes powders and blends powder and binder using the Super Mixer. This top of the line production machine kneads product into conglomerates and cakes, then performs rapid granulation of the mass by cutting flowing product into highly uniform granules. This mixture can handle almost any ratio of binder and powder, and exhibits little to no loss of efficiency.

High speed mixing and granulating machine the Super Mixer

The fluid bed spray drying and granulating machine incorporates mixing, granulating, drying and cooling of product material. All functions can be performed together or independently. Product granules exhibit high uniformity, with particle sizes ranging from 150 to 14 MESH. This system is excellent for reducing product losses. Customized production requirements are available upon request.

Fluid bed spray dryer

Powder and granules
Shun Chieh’s tablet production machinery consist of six production lines offering a dozen different tablet types including round, egg shaped, triangular, hexagonal and animal shapes. Standard tablets range from 200mg-2000mg. We also offer custom mold shapes and sizes to take care of any tablet production requirement possible.

Tablet making machine

Finished tablets

Finished tablets
Shun Chieh tea bag production services include every step in the process from drying the product to pulverizing, blending and packaging. Packaging options include one ply paper tea bags, two ply paper tea bags, and aluminum foil sachets (for external packaging). With the fastest production system offered anywhere, we offer the most comprehensive tea bag manufacturing services available. Tea bags are strong, and the aluminum foil sachet is sealed to lock in freshness and flavor.

Tea bag aluminum foil
packaging machine

Various finished tea bag products
We offer fast, streamlined powder filling and granule bottling services using fully automatic counting, capping and labeling machinery. Powder and granules are filled and capped into glass bottles, plastic bottles or aluminum cans according to customer requirements. Desiccant can be added to prevent humidity from spoiling the contents and improve product stability, depending on customer needs. We have a total of three filling lines to satisfy just about any volume demand.

Bottle filling machine

Bottle filling machine
Shun Chieh has eight PTP (aka “Blister Packs”) packing machines and dozens of molds in various specifications. We employ capsule arranging equipment that produces capsules in a range of colors and alignments/ orientations within the package. Custom molding is available upon customer request. Blister packs are an excellent option for all tablets, as well as hard and soft gel capsules, to protect the product from moisture and contamination. When moisture stability is not a problem, medicine or food products are usually packed in PVC film. When extra moisture protection is necessary, low adsorptive packaging material such as PVDC or PCTFE is employed.

PTP or blister pack
packaging machine

PTP finished products
 
PTP finished products
Aluminum foil packaging is specifically used with products that are highly hygroscopic by nature. Impervious to air and moisture, aluminum foil is used on both sides of the package. Foil packaging prevents air and moisture penetrating package material due to capillary action, which leads to product dampness and deterioration. For tablets and capsules that need full protection from deterioration and spoilage, double sided aluminum foil packaging is the optimum choice.

Double sided aluminum foil packaging machine

Finished product in aluminum foil package

Two layer tablet making machine

Finished tablets
No. 40, Hsin Ho Rd., Tainan City, Taiwan
Tel:886-6-2615-959
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